Stage the Blender character/gear/prop library

Commit the finished generator output from the parallel Blender pass:
8 skinned NPC variants, 18 gear pieces, and 20 props under
assets/models/blender/, editable sources (gdignored), manifest, review sheets,
and the integration notes in docs/blender-assets.md.

- audit: all 46 assets clean (characters 3,788-4,640 tris, under 6000/4000)
- tests: Python manifest/audit contract and Godot import/bone/slot/ground checks
- docs: README library section, architecture/plan references, TODO Phase 3.5
  status, MEMORY integration rules
- .gitignore: per-asset preview PNGs, extracted GLB textures, blend1 backups

Nothing in the game loads the library yet; integration follows." && git log --oneline -1

.gitignore

@@ -57,3 +57,9 @@ assets/models/generated/npc_base_*_normal.png
 
 # Local AppImage extraction
 squashfs-root/
+# Blender asset library: per-asset Cycles renders are local review output (the
+# committed review artefacts are docs/blender_previews/sheet_*.jpg), and Godot
+# extracts the GLB-embedded textures next to the models on import.
+docs/blender_previews/*.png
+assets/models/blender/**/*.png
+assets/models/blender_src/*.blend1

MEMORY.md

@@ -129,15 +129,20 @@ Session memory for durable decisions, state, and gotchas. Keep concise, remove o
   flat plane, so avoidance (not a baked mesh) routes guests around props. Placements live in
   `PROP_PLACEMENTS` with `placement_problems()` validation; variants come from `variant_for(index)`.
   `smoke_props.gd` must be windowed because the guard reads captured-mouse input.
-- **Blender asset library (v0.6.0, in progress):** `tools/blender_assets.py` generates
-  `assets/models/blender/{npc,npc_gear,props}/` plus `manifest.json`, `docs/blender_previews/`,
-  and (when finished) `docs/blender-assets.md`. Contract: 8 character variants (same bones/slots
-  as `npc_base`), 18 gear pieces in attach-point space (head/hand/back/chest), 22 props; the first
-  nine replace current furniture/lamps/trees/cone, the rest are new dressing. Treat the manifest
-  as the source of truth and run `python3 tools/blender_assets.py audit`/`sheet` before wiring.
-  At the time of writing only `npc_casual` existed (7,756 tris / 5,616 verts, above the current
-  6,000/4,000 character budget) — reconcile the budget before integration. Don't edit the
-  generator while its Blender process is running.
+- **Blender asset library (v0.6.0, built + audited 2026-11-01, not integrated):**
+  `tools/blender_assets.py` (`build`/`render` in Blender; `audit`/`sheet`/`list` stdlib) writes
+  `assets/models/blender/{npc,npc_gear,props}/*.glb`, `manifest.json` (integration source of
+  truth), sources in `assets/models/blender_src/` (`.gdignore`d), and review sheets
+  `docs/blender_previews/sheet_*.jpg` (per-asset PNG renders are gitignored). 8 characters, 18
+  gear, 20 props; notes in `docs/blender-assets.md`. Characters are drop-in for `npc_base`
+  (same mesh node name, bones at the same rest positions, five tint slots) and stay under the
+  6000/4000 budget only because of body decimation (0.36) + `smart_project` at 80°: glTF vertex
+  count includes UV-seam splits, so extra beveled detail quickly breaks 4000.
+  **Gotchas:** `bisect_plane` and thin bevels leave zero-area triangles (Godot warns "non-finite
+  normal in LOD generation"); `_clean()` + a weld after bisect fix it, and the audit rejects them.
+  Fixed-colour detail materials carry a 4×4 texture because `_apply_outfit_materials()` sets
+  `albedo_color = WHITE` on unknown slots. Cycles CPU render ≈ 3 s/asset; Godot import of the
+  library is clean.
 - **Prop pipeline (done):** audit enforces 400 tris / 600 verts, ground contact, UV range, no
   degenerate tris, one material. `capture_prop_gallery.gd` writes `10-prop-gallery.png` (3x2 studio
   line-up, back row on a platform) and the `prop_gallery` catalogue entry compares it.

PLAN.md

@@ -413,7 +413,7 @@ existing AI tools remain the source of art direction for fabric textures, palett
 screen-design compare/judge gate.
 
 The library targets 8 character variants (casual, jacket, coat, vest, dress, hoodie, firefighter,
-guard), 18 gear pieces, and 22 props — including replacements for the current generated street
+guard), 18 gear pieces, and 20 props — including replacements for the current generated street
 furniture, lamps, trees, doors, marquee, and a venue car. Integration must preserve the
 `Rig/Head` focus anchor, seed-driven outfit determinism, collider/navigation footprints, and the
 frame budget measured by `smoke_npc_budget.gd`. See

README.md

@@ -250,6 +250,31 @@ which is gitignored) onto the `cloth`/`pants` albedos; `build` bakes them into t
 `.glb` and regenerates the procedural normal + packed ORM maps. `palette` writes
 `assets/textures/npc/palette.json` using `model_pipeline.dominant_colors`.
 
+### Blender asset library (staged, not yet loaded by the game)
+
+`tools/blender_assets.py` models a larger library procedurally in Blender for the
+v0.6.0 integration: **8 skinned NPC characters** (casual, jacket, coat, hi-vis vest,
+dress, hoodie, firefighter, guard), each a drop-in for `npc_base.glb` (same bones,
+joint positions and tint slots); **18 gear pieces** authored at head/hand/back/chest
+attach points (caps, hood, helmet, backpack, SCBA tank, lanyard, phone, cup,
+clipboard, umbrella, camera, sign, flashlight, wand, radio, …); and **20 props**
+(octagonal bollard and bin, slatted bench, hydrant, news box, planters, street lamp,
+street and palm trees, A-frame sign, wall lantern, cone, crowd barrier, stanchion,
+handrail, podium, double door, marquee, sedan). Contract and integration notes:
+[`docs/blender-assets.md`](docs/blender-assets.md).
+
+| Characters | Props |
+| --- | --- |
+| ![characters](docs/blender_previews/sheet_npc.jpg) | ![props](docs/blender_previews/sheet_props.jpg) |
+
+```bash
+flatpak run org.blender.Blender --background --python "$PWD/tools/blender_assets.py" -- build
+flatpak run org.blender.Blender --background --python "$PWD/tools/blender_assets.py" -- render
+python3 tools/blender_assets.py sheet   # docs/blender_previews/sheet_*.jpg
+python3 tools/blender_assets.py audit   # no Blender needed
+godot --headless --path . --import
+```
+
 ### Confirmed game assets
 
 Everything below is audited and shipped in the game; development-only outputs
@@ -445,6 +470,7 @@ The full arc42-style architecture documentation lives in [`docs/architecture.md`
 - [`docs/architecture.md`](docs/architecture.md) — arc42-style architecture documentation.
 - [`docs/adr/`](docs/adr/) — Architecture Decision Records.
 - [`docs/plan-graphics-v0.6.md`](docs/plan-graphics-v0.6.md) — Graphics-quality plan: Blender-authored NPC characters.
+- [`docs/blender-assets.md`](docs/blender-assets.md) — Blender asset library: characters, gear, props, attach points.
 
 ## Development Status
 

TODO.md

@@ -1,19 +1,18 @@
 # TODO
 
 Godot 4.3 prototype. Latest release **v0.5.0** (NPC characters and player movement). Headless
-suite **212/212** plus **60** Python tooling tests; the session, PLAN-verb, crowd, emergency,
+suite **218/218** plus **68** Python tooling tests; the session, PLAN-verb, crowd, emergency,
 timeline, audio, scenario-content, props, NPC-budget, movement, and windowed focus/radial smokes
 pass. Anonymous downloads are enabled on the host.
 
 The scheduled presentation pass is complete (see `DONE.md`). The next scheduled pass is the
 graphics-quality work in [`docs/plan-graphics-v0.6.md`](docs/plan-graphics-v0.6.md).
 
-> **Asset build in progress:** `tools/blender_assets.py` is being run separately (flatpak
-> Blender) to generate a larger library: 8 NPC character variants, 18 gear pieces, and 22
-> street/venue props under `assets/models/blender/`, with a manifest and preview renders.
-> Do not edit the generator while that process is running. Treat
-> `assets/models/blender/manifest.json` as the integration source of truth, and audit the
-> finished outputs before wiring anything into the game.
+> **Blender asset library built (2026-11-01):** `tools/blender_assets.py` generated 8 NPC
+> character variants, 18 gear pieces, and 20 street/venue props under `assets/models/blender/`
+> (audit clean, Godot import clean, see [`docs/blender-assets.md`](docs/blender-assets.md)).
+> Treat `assets/models/blender/manifest.json` as the integration source of truth; nothing is
+> wired into the game yet.
 
 ## Graphics quality — Blender-authored NPC characters (v0.6.0)
 
@@ -65,24 +64,31 @@ Detailed plan: [`docs/plan-graphics-v0.6.md`](docs/plan-graphics-v0.6.md) · [AD
 - [x] Re-measure `smoke_npc_budget.gd`; tune `LOD_TIERS` if the skinned rig is heavier up close.
 - [x] Re-verify the focus-cone smoke (`smoke_focus_radial.gd`) and the movement smoke.
 
-### Phase 3.5 — Blender asset library integration (generator running)
+### Phase 3.5 — Blender asset library integration
 
 Contract and outputs: [`assets/models/blender/manifest.json`](assets/models/blender/manifest.json),
-generator `tools/blender_assets.py`, previews `docs/blender_previews/` (the generator's
-integration notes are being written to `docs/blender-assets.md`). The library currently targets
-8 `npc` variants, 18 `npc_gear` pieces, and 22 `props`; each entry records path, triangle/vertex
+generator `tools/blender_assets.py`, review sheets `docs/blender_previews/sheet_*.jpg`,
+integration notes [`docs/blender-assets.md`](docs/blender-assets.md). The library has
+8 `npc` variants, 18 `npc_gear` pieces, and 20 `props`; each entry records path, triangle/vertex
 count, bounds, material slots, and (for gear) its attach point.
 
-- [ ] Wait for the running build to finish, then run `python3 tools/blender_assets.py audit` and
-      reconcile every failure. The first `npc_casual` build is over the 6,000-triangle contract
-      (7,756 tris / 5,616 verts): reduce the mesh or raise/annotate the character budget in the
-      plan before integrating.
-- [ ] Run `python3 tools/blender_assets.py sheet` and review the contact sheets; reject assets
+- [x] Wait for the running build to finish, then run `python3 tools/blender_assets.py audit` and
+      reconcile every failure. Characters were reduced to fit the unchanged 6,000/4,000 contract
+      (now 3,788–4,640 tris / 3,195–3,962 verts); the audit also rejects zero-area triangles.
+- [x] Run `python3 tools/blender_assets.py sheet` and review the contact sheets; reject assets
       whose silhouette, grounded origin, or face direction (+Z in Godot) is wrong.
 - [ ] Commit the finished library with the generator, `.blend` sources, manifest, previews, and
       `docs/blender-assets.md`; add generated/preview folders to `.gitignore` only where CI can
-      rebuild them offline. Keep the audit runnable without Blender.
-- [ ] Add `tools/test_blender_assets.py` for the manifest contract (all catalogue entries present,
+      rebuild them offline. Keep the audit runnable without Blender. (`.gitignore` already
+      excludes the per-asset preview PNGs, Godot-extracted GLB textures, and `*.blend1`.)
+- [x] Add `src/test/tests/test_blender_assets.gd`: library imports as scenes, characters keep
+      bones/slots, joints match `npc_base`, bones accept the avatar pose math, props grounded.
+- [ ] Tint only the five contract slots in `_apply_outfit_materials()` (fixed-colour detail
+      materials such as `hivis`/`reflective`/`leather` must keep their colour), and skip the
+      `vest` cloth→yellow override for `npc_vest` (its vest is the fixed `hivis` material).
+- [ ] Bake AO/ORM for the Blender characters and props (they currently reuse tiling slot maps
+      or plain PBR factors).
+- [x] Add `tools/test_blender_assets.py` for the manifest contract (all catalogue entries present,
       audit clean, attach points known, paths inside `assets/models/blender/`).
 - [ ] Let `NpcAvatar` choose a character model from the manifest by the profile's role/layer
       (`npc_casual` / `npc_jacket` / `npc_coat` / `npc_vest` / `npc_dress` / `npc_hoodie` /

docs/architecture.md

@@ -80,6 +80,7 @@ The player interacts with NPCs, venue entrances, access artifacts, equipment, st
 - `WorldBuilder` assembles the procedural venue and instantiates the generated prop models from `assets/models/generated/` with a procedural fallback.
 - `tools/model_pipeline.py` builds and audits the street-prop `.glb` models and packs their colour atlases.
 - `tools/npc_pipeline.py` builds and audits the skinned NPC base model (`assets/models/generated/npc_base.glb`) and its per-slot material maps, with an optional AI fabric override (ADR-0013).
+- `tools/blender_assets.py` builds, renders and audits the staged Blender asset library (`assets/models/blender/{npc,npc_gear,props}/` + `manifest.json`): NPC character variants that are drop-in for `npc_base`, attach-point gear, and street/venue props. Not loaded at runtime yet (see `docs/blender-assets.md`).
 - `tools/asset_pipeline.py` generates and audits role-aware textures; `tools/screen_designs.py` generates screen references and judges captures.
 
 Confirmed game assets live in `assets/textures/ai/game_ready/` (audited surface, UI, and card textures), `assets/models/generated/` (prop and NPC `.glb` models plus their texture atlases), and `assets/textures/npc/` (NPC material maps and `palette.json`). Development-only outputs — AI concept sheets, Blender sources, raw AI fabrics — are gitignored and regenerated by the tools.